Dissolution of Plutonium Metal Using Nitric Acid Solutions Containing Potassium Fluoride

Abstract

The deinventory and deactivation of the Department of Energy's (DOE's) FB-Line facility at the Savannah River Site (SRS) required the disposition of approximately 2000 items from the facility's vaults. Plutonium (Pu) scraps and residues which do not meet criteria for conversion to a mixed oxide fuel will be dissolved and the solution stored for subsequent disposition. Some of the items scheduled for dissolution are composite materials containing Pu and tantalum (Ta) metals. The preferred approach for handling this material is to dissolve the Pu metal, rinse the Ta metal with water to remove residual acid, and burn the Ta metal. The use of a 4 M nitric acid (HNO3) solution containing 0.2 M potassium fluoride (KF) was initially recommended for the dissolution of approximately 500 g of Pu metal. However, prior to the use of the flowsheet in the SRS facility, a new processing plan was proposed in which the feed to the dissolver could contain up to 1250 g of Pu metal. To evaluate the use of a larger batch size and subsequent issues associated with the precipitation of plutonium-containing solids from the dissolving solution, scaled experiments were performed using Pu metal and samples of the composite material. In the initial experiment, incomplete dissolution of a Pu metal sample demonstrated that a 1250 g batch size was not feasible in the HB-Line dissolver. Approximately 45% of the Pu was solubilized in 4 h. The remaining Pu metal was converted to plutonium oxide (PuO2). Based on this work, the dissolution of 500 g of Pu metal using a 4–6 h cycle time was recommended for the HB-Line facility. Three dissolution experiments were subsequently performed using samples of the Pu/Ta composite material to demonstrate conditions which reduced the risk of precipitating a double fluoride salt containing Pu and K from the dissolving solution. In these experiments, the KF concentration was reduced from 0.2 M to either 0.15 or 0.175 M. With the use of 4 M HNO3 and a reduction in the KF concentration to 0.175 M, the dissolution of 300 g of Pu metal is expected to be essentially complete in 6 h. The dissolution of larger batch sizes would result in the formation of PuO2 solids. Incomplete dissolution of the PuO2 formed from the metal is not a solubility limitation, but can be attributed to a combination of reduced acidity and complexation of fluoride which slows the dissolution kinetics and effectively limits the mass of Pu dissolved.