Dispersion kinetics of carbon black for the application in lithium-ion batteries

Abstract

For production of electrodes for lithium-ion batteries, conductive carbon black (CB) has to be dispersed within the anode and cathode slurry. A sufficient dispersing degree has to be reached in order to ensure the formation of an adequate conductive network within the electrodes. As intermediate product, CB is dispersed in binder solution, prior to addition of active materials. As binder system on anode side carboxymethylcellulose in water is used, whereas on cathode side polyvinylidene fluoride in N-Methyl-2-pyrrolidone is applied. The conductive carbon slurry facilitates the characterization of the slurry properties, based on changes of CB. The structure and amount of conductive carbon black influences the slurry properties decisively. Viscosity increases with increasing CB content, which affects the shear stress within the mixing process. Rheological properties and particle size distributions are investigated over time while dispersing CB with various tip speeds in a dissolver. Dispersion kinetics are described on behalf of an existing model for tip speed variations. Based on the investigations of rheological changes due to varying amount of CB, an extended model enclosing the CB concentration as variable was developed. Using the extended model, particle sizes for new process parameters can be predicted.