Abstract

Stress–strain calculations are presented for nano-indentations made in: (1) an ammonium perchlorate (AP), NH4ClO4, {210} crystal surface; (2) an α-iron (111) crystal surface; (3) a simulated test on an α-iron (100) crystal surface. In each case, the calculation of an exceptionally-enhanced plastic strain hardening, beyond that coming from the significant effect of small dislocation separations in the indentation deformation zone, is attributed to the formation of dislocation reaction obstacles hindering further dislocation movement. For the AP crystal, the exceptionally-high dislocation reaction-based strain hardening, relative to the elastic shear modulus, leads to (001) cleavage cracking in nano-, micro- and macro-indentations. For α-iron, the reaction of (a/2) <111> dislocations to form a [010] Burgers vector dislocation obstacles at designated {110} slip system intersections accounts for a higher strain hardening in both experimental and simulated nano-indentation test results. The α-iron stress–strain calculations are compared, both for the elastic deformation and plastic strain hardening of nano-indented (100) versus (111) crystal surfaces and include important observations derived from internally-tracked (a/2) <010> Burgers vector dislocation structures obtained in simulation studies. Additional comparisons are made between the α-iron calculations and other related strength properties reported either for bulk, micro-pillar, or additional simulated nano-crystal or heavily-drawn polycrystalline wire materials.

Highlights

  • The α-iron stress–strain calculations are compared, both for the elastic deformation and plastic strain hardening of nano-indented (100) versus (111) crystal surfaces and include important observations derived from internally-tracked (a/2) Burgers vector dislocation structures obtained in simulation studies

  • Previous calculations have been presented for the (Hertzian) elastic loading behavior and follow-on plastic stress–strain curves exhibited in continuous macro- to micro- to nano-indentation hardness tests made on NaCl, MgO, and copper crystallographic surfaces [1]

  • Elastic–plastic stress–strain calculations are presented for macro, micro- and nano-indented ammonium perchlorate (AP)

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Summary

Introduction

Previous calculations have been presented for the (Hertzian) elastic loading behavior and follow-on plastic stress–strain curves exhibited in continuous macro- to micro- to nano-indentation hardness tests made on NaCl, MgO, and copper crystallographic surfaces [1]. A relatively smooth plastic portion of the stress–strain curve for is obtained for the second indentation as compared with the progression of displacement “jumps” matched with the succession of mini-pop-in displacements recorded for the first indentation. Indentation as compared with the progression of displacement “jumps” matched with the succession of mini-pop-in displacements recorded for the first indentation For both post-yield stress–strain dependencies, a relatively constant plastic flow stress is initially obtained, followed by a region of relatively strong strain hardening, ∆σp /∆εp.

Experimental and Simulated Nano-Indentation Hardness of α-Iron Crystals
Comparison of Hertzian
Plastic Yielding and Strain Hardening
Discussion
Summary
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