Discrete Element Modeling of Seed Metering as Affected by Roller Speed and Damping Coefficient

Abstract

Abstract. The development of highly efficient seed metering is required to meet the demands of modern seeding equipment. The discrete element method (DEM) was used to simulate metering of seeds with a fluted roller meter. This approach was chosen due to its capability to accurately represent granular material flow. The contact model selected for the DEM simulation was the linear rolling resistance model. Angle of repose experimental tests and simulations were performed to calibrate the rolling friction coefficient for peas. The calibrated value for the rolling friction coefficient was 0.016. A 192 mm cross-section of an air cart seed roller and housing was defined as the domain of the simulation. Sensitivity analysis showed that simulated mass flow rates were not sensitive to the selected damping coefficients (0.2, 0.5, and 0.8). Sensitivity indicator values varied between -0.049 and 0.088 for the range of damping coefficients and roller speeds studied. The simulated geometry of the seed meter and housing resulted in a steady flow of seeds, with discharged mass increasing linearly. The simulated mass flow rates were 34.0, 72.3, 110.4, 147.3, and 182.0 g s-1 for roller speeds of 10, 20, 30, 40, and 50 rpm, respectively. An experiment was performed to validate the simulation results. The predicted mass flow rate values of the simulation were within 10 g s-1 of the experimental results, with the largest relative error being 16.5%. Keywords: DEM, Damping, Metering, Peas, Rolling friction coefficient, Seed, Simulation.