Abstract

Abstract. A milling chamber consisting of a rice sieve and a rotating roller plays critical roles in modulating the milling performance of rice grains. However, the mechanism of how the geometries of the rice sieve and rotating roller affect the particle collisions and the interaction time remains not fully understood. Our experimental results show that the milling degree and rate of broken rice of the octagonal rice sieve are largest among the hexagonal sieve, octagonal sieve, and circular sieve. Through the discrete element method, we illustrate that the peak milling degree at the octagonal sieve is attributed to the competition between the decreasing force and increasing milling time with the increase in edges. In addition, the geometries of the convex ribs of the rotating roller are investigated to optimize the structure of the milling chamber. In the left-hand spiral or right-hand spiral of the convex ribs, the rice particles are accumulated in the inlet or outlet regions, respectively, which leads to an uneven milling degree in the axial direction. The uniformity of a milling process can be promoted by increasing the number of convex ribs, which will reduce the milling degree on the other hand.

Highlights

  • A rice mill machine plays crucial roles in processing unhusked rice and improving its utilization rate

  • 3.1 Circumferential characteristic of a milling chamber As the rice particles put into the hopper and the screw start to rotate, the rice particles are conveyed to the milling region between the rice sieve and rotating roller

  • By analyzing the circumferential distribution of rice particles, we confirmed that the discrete element method (DEM) simulation can well describe the milling process compared with the previous experimental results

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Summary

Introduction

A rice mill machine plays crucial roles in processing unhusked rice and improving its utilization rate. Cao et al (2018) and Han et al (2016) studied the effects of rotation speed and rice sieve geometry on the turbulent motion of particles in a vertical rice mill through the DEM simulations. In their works, the average turbulent kinetic energy was proposed to under-. Through the DEM simulations, effects of the geometry of the milling chamber on the milling performance, including the average compressive force, axial velocity, and energy dissipation, are investigated. The structure of convex ribs of the rotating rollers is optimized to modulate the milling process

Geometry models
DEM models
Results and discussions
Milling characteristic under different milling chambers
Experimental results under different rice sieves
Simulation results under different rice sieves
Spiral angle and number of convex ribs
Conclusions
Full Text
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