Directional-dependent precipitate microstructure and mechanical properties of tensile and compressive stress-assisted aged Mg-Zn alloys

Abstract

Aging aided by external elastic stress is of scientific interest and practical importance in improving the precipitation hardening response of magnesium alloys. In this work, fiber textured Mg-6 wt.% Zn alloys were subjected to tensile and compressive stress-assisted aging (TSA and CSA, respectively), in which stress is applied along the extrusion direction. Results reveal that the precipitate microstructure, including shape, size, distribution and even internal defect structures exhibits a stress directional dependence. Aberration-corrected scanning transmission electron microscopy shows that a high number density of Zn solute clusters is produced upon CSA, and relatively fine β1’ precipitates are predominantly formed under TSA. First-principles calculations indicate that the stress direction-dependent solute diffusion ability is the leading cause of such directional-dependent precipitate characteristics. Furthermore, TSA generates a higher yield strength than that of stress-free aging (SFA), owing to the relatively high density of fine β1’ precipitates. Compared with SFA and TSA alloys, the CSA alloy contains massive Zn solute clusters and has higher yield strength and better ductility due to the strong cluster-dislocation interactions without the generation of local high stress concentration at the coherent interface. This work offers further insights into altering the precipitation behavior of Mg alloys by applying external stress field and provides possible solutions to achieve high strength-ductility synergy in Mg alloys.