Abstract

Directed self-assembly of block copolymers is a scalable method to fabricate well-ordered patterns over the wafer scale with feature sizes below the resolution of conventional lithography. Typically, lithographically-defined prepatterns with varying chemical contrast are used to rationally guide the assembly of block copolymers. The directed self-assembly to obtain accurate registration and alignment is largely influenced by the assembly kinetics. Furthermore, a considerably broad processing window is favored for industrial manufacturing. Using an atomically-thin layer of graphene on germanium, after two simple processing steps, we create a novel chemical pattern to direct the assembly of polystyrene-block-poly(methyl methacrylate). Faster assembly kinetics are observed on graphene/germanium chemical patterns than on conventional chemical patterns based on polymer mats and brushes. This new chemical pattern allows for assembly on a wide range of guiding periods and along designed 90° bending structures. We also achieve density multiplication by a factor of 10, greatly enhancing the pattern resolution. The rapid assembly kinetics, minimal topography, and broad processing window demonstrate the advantages of inorganic chemical patterns composed of hard surfaces.

Highlights

  • If a material that wets PS or poly(methyl methacrylate) (PMMA) is patterned on a neutral surface, only lithography and plasma etching are needed to prepare the chemical contrast pattern

  • We show that chemical patterns consisting of graphene guiding stripes on germanium can direct the assembly of block copolymers into straight, parallel lamellae structures

  • Scanning electron microscopy (SEM) and atomic force microscopy (AFM) show that the graphene surface is uniform with low roughness of 1–2 nm over 10 × 10 μm[2] (Supplementary Fig. S1)

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Summary

Introduction

If a material that wets PS or PMMA is patterned on a neutral surface, only lithography and plasma etching are needed to prepare the chemical contrast pattern. Monolayer graphene grown on a germanium wafer is proposed as an appealing template to perform directed self-assembly. We demonstrate that atomically-thin graphene stripe arrays can be used as chemical patterns for directed assembly of block copolymers, resulting in well-registered lamellae patterns with complex architectures. The graphene/germanium chemical patterns enable block copolymer assembly on templates with incommensurate periods and in 90° bending structures. Density multiplication by a factor of 10 is demonstrated, which means that the period of the assembled block copolymer is one-tenth the template periodicity. These results indicate that graphene/germanium chemical patterns enable robust, reproducible directed self-assembly of block copolymers

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