Abstract

The sensitivity and detection speed of cantilever-based mechanical sensors increases drastically through size reduction. The need for such increased performance for high-speed nanocharacterization and bio-sensing, drives their sub-micrometre miniaturization in a variety of research fields. However, existing detection methods of the cantilever motion do not scale down easily, prohibiting further increase in the sensitivity and detection speed. Here we report a nanomechanical sensor readout based on electron co-tunnelling through a nanogranular metal. The sensors can be deposited with lateral dimensions down to tens of nm, allowing the readout of nanoscale cantilevers without constraints on their size, geometry or material. By modifying the inter-granular tunnel-coupling strength, the sensors' conductivity can be tuned by up to four orders of magnitude, to optimize their performance. We show that the nanoscale printed sensors are functional on 500 nm wide cantilevers and that their sensitivity is suited even for demanding applications such as atomic force microscopy.

Highlights

  • The sensitivity and detection speed of cantilever-based mechanical sensors increases drastically through size reduction

  • We demonstrate that nanogranular tunnelling resistor (NTR) sensors can be used for the deflection sensing of sub-micrometre cantilevers and that their sensitivity is well suited even for demanding applications such as amplitude modulation atomic force microscopy (AFM)

  • The Pt(C) NTRs are composed of 22–23 at% Pt and 77–78 at% C, in form of platinum nanocrystallites with a diameter of 2–5 nm that are embedded in a dielectric, carbonaceous matrix

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Summary

Introduction

The sensitivity and detection speed of cantilever-based mechanical sensors increases drastically through size reduction. The need for such increased performance for high-speed nanocharacterization and bio-sensing, drives their sub-micrometre miniaturization in a variety of research fields. Decreasing all three dimensions of the cantilever to the sub-micrometre range drastically decreases its inertial mass and thereby increases its sensitivity, resonance frequency and detection bandwidth[10,11] Such miniaturization has recently pushed the limits in nanoscale processes studies, enabling video rate imaging in high-speed AFM (HS-AFM)[11,12,13]. A fundamental problem for using these sensing materials on very small cantilevers is the minimum required size and especially thickness of the sensor elements (hundreds of nanometres to micrometres)[16,17]. The resistance of the sensor is often much less than the resistance of the connecting leads, which can significantly reduce the effective signal

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