Abstract

Direct Torque Control (DTC) is widely used in motion control of motors. Classical DTC utilizes the Park transformation(dq-model) or observer to estimate the stator fluxlinkage and electromagnetic torque. However, the dq-model and observer lack descriptions of the cogging torque and magnetic saturation in permanent magnet synchronous motors (PMSM). This paper proposes a novel method based on the surrogate model to estimate stator fluxlinkage and torque for PMSM DTC. First, a finite element model (FEM) was established based on the parameters of PMSM. Using the FEM and Latin hypercube sampling (LHS), a surrogate model for estimating the stator fluxlinkage and torque of PMSM was constructed. The stator fluxlinkage and torque surrogate model, active flux observer, and dq current model under different control methods are constructed, respectively. The servo control parameters were tuned using the extended symmetric optimum algorithm, and simulation and experiments were conducted. Finally, electromechanical coupling models with a ball screw feed system were built based on various control and feedback methods. Simulation and experiment results indicate that the surrogate model reduces torque ripple, stator fluxlinkage offset, and feed system tracking error.

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