(Digital Presentation) Three-Dimensional Pore-Scale Modelling of NMC Cathodes Using Multi-Resolution FIB-SEM Images

Abstract

Lithium-ion battery (LIB) cathodes are porous electrodes made of active material (AM) that stores lithium, a composite of carbon additives and polymeric binder (CBD) that facilitates electron transport and ensures the mechanical integrity of the electrode, and electrolyte-filled pore space that facilitates lithium-ion transport [1]. The volume fraction and morphology of the different constituents at the microscale necessarily determine transport properties and influence the measurable performance [2]. In this work, the impact of NMC electrode microstructure on the effective transport properties is studied using FIB-SEM-based three-dimensional (3D) particle-resolved microscale simulations. The effect of AM and CBD bulk electronic conductivity on the effective electronic conductivity is first studied and used to highlight that the impact of the AM bulk conductivity is negligible compared to that of the CBD. Next, the impact of CBD volume fraction, in isolation from its morphology, is studied using morphological operations by eroding and dilating the CBD phase in the FIB-SEM images and analyzing its impact on the effective conductivity using multiple 3D reconstructions. Increasing the CBD volume fraction results in a nonlinear increase in the effective electronic conductivity. To study the effect of CBD morphology, two stochastic CBD reconstruction techniques are proposed. The first method places new CBD voxels preferentially next to existing CBD voxels, and the second method deposits the CBD randomly in the pore space. The effective electronic conductivity for microstructures containing stochastic CBD morphologies is calculated and compared to that evaluated for microstructures with eroded and dilated CBD. The CBD generated stochastically results in a predicted higher effective electronic conductivity primarily due to a lower CBD tortuosity when compared to the CBD generated with morphological operations. Finally, the impact of CBD porosity on electrode tortuosity is studied by estimating the pore-phase tortuosity considering a solid and a porous CBD. The diffusivity of the porous CBD is estimated using multi-resolution FIB-SEM images. Results show that not accounting for the CBD porosity increases the electrode tortuosity by a factor of up to three at low electrode porosities.