Diammonium Phosphate Treatment for Sustained Hydraulic/Acid Fracture Conductivity in Chalk and Limestone Formations

Abstract

Summary The sustained conductivity of hydraulic/acid fractures is crucial for the continuous and effective production of hydrocarbons. However, hydraulic fractures in soft carbonate formations often experience a reduction in conductivity due to rock deformation and creeping under in-situ stresses. One approach to resolve this issue is to stiffen the fracture surfaces using a consolidating agent. This study examines the application of diammonium hydrogen phosphate (DAP) as an additive to improve the hydraulic/acid fracture conductivity in Indiana limestone and Austin chalk slabs. Initially, flat slabs of Indiana limestone and Austin chalk were subjected to acidization using 15% and 10% hydrochloric acid (HCl) for 10 minutes and 5 minutes, respectively. The resulting surface texture changes were measured using a profilometer. Subsequently, half of the samples underwent treatment in 1 M DAP under 1,000 psi and 75°C for 72 hours. The surface stiffness of the samples was evaluated using nondestructive impulse hammering before and after acid injection and DAP treatment, while hydraulic/acid fracture conductivity was determined using an API conductivity setup. Following acid injection, the experimental results demonstrate that the stiffness of all the samples was diminished to different degrees. However, intact Indiana limestone samples exhibited increased stiffness after treatment with DAP. Acidized Indiana limestone samples showed partial restoration of their original stiffness with DAP treatment. In contrast, DAP treatment fully restored the stiffness of Austin chalk samples and further enhanced it, resulting in a twofold to fivefold increase. The increased stiffness observed in the treated samples had a direct impact on short- and long-term conductivity. Treated Indiana limestone fractures exhibited double the conductivity of untreated fractures. The improvement in Austin chalk conductivity was even more significant after DAP treatment, resulting in seven to eight times higher conductivity in the treated hydraulic/acid fractures. It is worth noting that there was little to no correlation between surface roughness and conductivity, highlighting the significant influence of fracture stiffness on conductivity.