Abstract

Ball bearings are important parts of all modern rotating machines. Their function is to reduce friction, support rotating shafts and spindles, and bear loads. Bearing damage can result in abnormal vibrations, cause machine malfunction, and even be dangerous. In this study, analysis of four different ball-bearing conditions was carried out: normal bearings and bearings with inner ring, rolling body, and outer ring malfunction. This was based on electromechanical vibration signals produced on a fault diagnosis simulation platform. The objective was to use a series of signal processing analytical methods to build a set of identification models used to forecast malfunction. Wavelet packet transform technology was first used to process the vibration signal. The signals were pre-processed and analyzed before eigenvalue calculation was done to analyze the signal changes which allowed determination of the nature of the bearing malfunction to be made. The extracted eigenvalues and ball-bearing status categories were input to the support vector machine for model training and testing. Finally, the constructed model parameters were integrated with particle swarm optimization, and the artificial fish-swarm algorithm was used to obtain the optimal parameters for the classifier, and this improved the accuracy of malfunction classification.

Highlights

  • As modern technology continues to improve, the production standards of industries all around the world have improved significantly

  • Ball-bearing vibration signal analysis based on wavelet packet transform

  • Three layers of wavelet packet decomposition were conducted on the vibration signals, and db[11] was used as the mother wavelet function to an obtain feature signal composed of eight frequency band coefficients in the third layer

Read more

Summary

Introduction

As modern technology continues to improve, the production standards of industries all around the world have improved significantly. Production equipment development is moving toward being bigger, more automated, more precise, and smarter. Machine malfunction can be caused by many different unavoidable incidents and this can result in financial loss. There is a distinct commercial advantage in being able to accurately determine operating status and to diagnose malfunction in crucial machine parts, in this case ball bearings, and to discover abnormality and its location, as well as its cause. Research into ballbearing operating status, inspection, and fault diagnosis resulted in rapid development of ball-bearing fault diagnostic technology.[1,2,3] In 1962, Guatafsson and Tallian[4] proposed comparing peak signal vibration values

Methods
Results
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call