Developments in the Disposal of Residue from the Alumina Refining Industry

Abstract

The disposal of residue forms an integral part of the alumina refining process. The refining of Western Australia bauxite, which is low grade ore by world standards, results in 2 dry tonnes of residue for every 1 tonne of alumina produced. The disposal of this residue contributes a significant proportion of the overall cost of producing alumina. The residue is also highly alkaline, and, if not contained in sealed impoundment areas, can impact on the local environment. It has been these two considerations, the cost of disposal and the potential impact of disposal on the environment, which have been the main driving forces behind changes to the way residue is stored. This paper traces the various residue disposal techniques adopted by Alcoa of Australia Limited from containment in large settling ponds, to splitting the coarse and fine fractions for separate disposal, to the storage of the fine mud fraction in base drained ponds, to the more recent pre-thickening of the fine mud fraction for disposal in solar drying ponds. The reasons for change and the problems encountered are reviewed, and possible future developments are discussed.