Abstract

Nowadays, the shelf-life extension of foods is a topic of major interest because of its environmental and economic benefits. For this purpose, various methods like deep-freezing, ultra-high-temperature pasteurization, drying methods, use of chemicals, controlled-atmosphere preservation, ionizing irradiation, and were investigated. During the last years, the smart packaging for foods using natural biodegradable components is of great interest because it provides positive environmental fingerprint and high shelf-life extension. In the present work, a new nanostructured composite material, the ZnO/Na-Montmorillonite hybrid, was developed. The high antimicrobial properties of the 3-D ZnO material in combination with the high barrier and strength properties of the 2-D Na-Montmorillonite material provided a high promising component for food smart packaging applications. As an extra innovation of this process, the ZnO nanorods coated the external surface of the Na-Montmorillonite and it was not intercalated into the clay as a pillaring material. This new material was incorporated with a 3% w/w composition with a biodegradable poly(vinyl)alcohol (PVOH) polymeric matrix which also exhibits antimicrobial activity. The final product was tested via XRD, FTIR, SEM, tensile test, water sorption, water vapor permeability, oxygen permeability UV–vis, and anti-microbial activity tests and it exhibited advanced mechanical and antimicrobial properties, especially for a ZnO/Na-Montmorillonite fraction of 4:1.

Highlights

  • Nanotechnology and novel hybrid materials with extraordinary properties are the mainstream trend in food and beverage packaging topics [1]

  • The obtained zinc oxide (ZnO)/NaMt hybrid nanostructures were incorporated into the Poly(vinyl) alcohol (PVOH) biodegradable polymeric matrix via a melt-extrusion process aimed at the development of an advanced active food packaging film

  • The success of this attempt was evaluated by the following steps: (1) The characterization of the obtained ZnO/NaMt hybrid nanostructures with XRD, FTIR, and SEM methods to figure out the mechanism of growth of the ZnO nanorods on NaMt surface

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Summary

Introduction

Nanotechnology and novel hybrid materials with extraordinary properties are the mainstream trend in food and beverage packaging topics [1]. The obtained ZnO/NaMt hybrid nanostructures were incorporated into the PVOH biodegradable polymeric matrix via a melt-extrusion process aimed at the development of an advanced active food packaging film. The success of this attempt was evaluated by the following steps: (1) The characterization of the obtained ZnO/NaMt hybrid nanostructures with XRD, FTIR, and SEM methods to figure out the mechanism of growth of the ZnO nanorods on NaMt surface. This step indicated to us the optimum ZnO/NaMt nominal wt % ratio for the development of the most promising packaging film with advanced mechanical, water barrier, and antimicrobial properties

Materials
Preparation
XRD Analysis
FTIR Spectrometry
SEM Images
Tensile Properties
Water Sorption
Oxygen Permeability
2.10. UV–Vis Absorbance Analysis of Films
2.11. Antimicrobial Activity Tests
Results
Water and Oxygen Barrier Properties
UV–Vis Films Absorbance
Antimicrobial Properties
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