Abstract

The study aims to provide an Automatic Feeder Machine to inspect the Ball diameter to eliminate any parallax error and to reduce the measuring time significantly also to create an ergonomic environment for the operator. The measurement of Steel Ball diameter which is very much important needs to measure 100% before assembly. The inspection is done manually by using Micrometer which takes more time and possibility committing parallax error by operator. The micrometer needs to calibrate with master very frequently. The micrometers are normally used to measures very precision parts in rare frequency only. The possibility of mixing up rejected with acceptable items is very common in this type of inspection. The balls which are measured manually are kept separately according to the ball diameters. Due to high measurement ratio of the balls, operator by mistake passes the rejected balls in to right balls. To avoid this problem, this study focused on to develop the automatic inspection machine of vibrator feeding mechanism for balls to improve the accuracy of inspection and reduce the inspection time.

Highlights

  • Time management is an important criterion for any industry

  • Optimizing time management and reducing the process time is the key goal to achieve maximize efficiency. Another important area of improvement is in reducing the measurement errors

  • Made accepted by the Operators and Accepted balls getting rejected by them.100% inspection by micro meter is not generally suitable for any component with feeding impossible at the right time

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Summary

Introduction

Optimizing time management and reducing the process time is the key goal to achieve maximize efficiency. Another important area of improvement is in reducing the measurement errors. To improve the accuracy of inspection and reduce the inspection time, Measurement time is high and low accuracy of measured balls for oil hole sealing operation in Power train shafts. The calibration of micro meter is frequently required with master piece In view of this production time is affected. The disadvantages of the using a micrometer is more inspection with rate of inspection only up to 10balls/min so compressive load happens in balls

Need for study
Construction and Machine
Rollers surface finish Geometric value after measurement
Working principle
Salient features of the machine
Advantages of the Proposed Method
Analysis results
Conclusion

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