Development of thermal mixing enhancement method for lower plenum of the High Temperature Test Facility

Abstract

The High Temperature Gas-cooled Reactor (HTGR) is one of the most mature Gen IV reactor concepts under development today. The High Temperature Test Facility (HTTF) at Oregon State University is a test facility that supports the R&D needs for HTGRs. This study focuses on the issue of helium mixing after the core section in the HTTF, the results of which are generally applicable in HTGRs. In the HTTF, hot helium jets at different temperatures are supposed to uniformly mix in the lower plenum (LP) chamber. However, the level of mixing is not sufficient to reduce the peak helium temperature before the hot jet impinges the LP structure, which can cause issues with structural materials and operational issues in the heat exchanger downstream.The maximum allowable temperature variation in the outlet duct connected to the lower plenum is defined as 40K (±20K from the average temperature), while the CFD simulations of this study indicate that the reference design suffers temperature variations in the duct as high as 100K. To solve this issue, the installation of mixing-enhancing structures within the outlet duct were proposed and analyzed using CFD modeling. We show that using either an optimized “Kwiat” structure (developed in this study) or a motionless mixer installed in the outlet duct, the temperature variations can be brought dramatically, with acceptable increases in pressure drop. The optimal solution appears to be to install double motionless mixers with long blades in the outlet duct, which brings the temperature variation into the acceptable range (from 100K down to 18K), with a resulting pressure drop increase in the HTTF loop of 0.73kPa (6% of total pressure drop).