DEVELOPMENT OF THE COMPONENT COMPOSITION OF THE BIODEGRADABLE LIQUID LUBRICANT FOR SAW CHAINS

Abstract

The procedure of working out of the component composition of the biodegradable liquid lubricant for the saw chains is shown. The experimental statistical mathematical model is developed for the optimization of the formulation of the main base taking into account the necessary viscosity and temperature parameters. At the same time the kinematic viscosity of the base body at the temperature of 40 °C and its pure point are chosen as the optimization criteria and the following three factors are used as the optimization parameters: the content of vegetable (rapeseed) oil in the composition, the viscosity of mineral oil at the temperature of 40 °C and the content of an adhesive additive in the base composition. The component composition of the lubricant is adjusted to achieve the required level of tribological properties of the saw chain oil and to ensure the stability of all its characteristics during storage (at least 12 months) and operation at a given level of biodegradability (at least 90 %). In particular, the biodegradable calcium sulfonate grease OIMOL KSC BIO was selected as an additive to improve tribological parameters. The special adhesive additive for vegetable oils of the Petrolad 484BD brand is used to increase the sedimentation stability, and the highly refined oil of group III according to the API standard is recommended to use as a mineral component. The developed lubricant has the following characteristics: density at 15 °C — 926 kg/m3, kinematic viscosity at 40 °C — 47.3 mm2/s, kinematic viscosity at 100 °C — 9.9 mm2/s, viscosity index — 202, pour point — –28 °C, flash point — 272 °C, critical load — 872 N, welding load — 1,600 N, wear index at 200 N — 0.39 mm, biodegradability — 93 %.