Development of techniques for joining fuel rod simulators to test assemblies

Abstract

A unique tubular electrode carrier is described for gas tungsten-arc welding small-diameter nuclear fuel rod simulators to the tubesheet of a test assembly. Both the close-packed geometry of the array of simulators and the extension of coaxial electrical conductors from each simulator hindered access to the weld joint. Consequently, a conventional gas tungsten-arc torch could not be used. Two seven-rod assemblies that were mockups of the simulator-to-tubesheet joint area were welded and successfully tested. Modified versions of the electrode carrier for brazing electrical leads to the upper ends of the fuel pin simulators are also described. Satisfactory brazes have been made on both single-rod mockups and an array of 25 simulators by using the modified electrode carrier and a filler metal with a composition of 71.5 Ag-28 Cu-0.5 Ni.