Development of Sulfonated Poly(Arylene Ether Sulfone) Multi-Block Membranes for Low RH PEMFC Operation

Abstract

Perfluorosulfonic acid (PFSA) polymers are the most promising state-of-the-art materials as proton exchange membranes (PEM) for fuel cells, however, there are some drawbacks such as high production cost and hydrothermal stability. Aromatic membranes based on hydrocarbon polymers have been studied as alternatives. Among them, multi-block copolymers seem to be promising to compete with PFSA resulting high proton conductivity even under low RH conditions.[1, 2] In this report, novel sulfonated poly(arylene ether sulfone)s multi-block copolymer membranes containing highly sulfonated hydrophilic blocks were synthesized.[3] Different local concentration of sulfonic acid in their hydrophilic blocks affected chemical and physical properties of the SPAES. To investigate the effects of chemical composition on their membrane properties, different hydrophilic oligomers sharing same hydrophobic blocks gave us exact comparison of effect of hydrophilic blocks. The higher concentration of sulfonic acid groups resulted in higher proton conductivity under certain relative humidity conditions than that of the state-of-the-art perfluorinated sulfonic acid membrane and showed that the well-developed phase separation of SPAES. Moreover, physical properties of theses SPAES including water behavior, humidity dependence of proton conductivity were investigated along with morphology characterizations by transmission electron microscopy (TEM) for PEMFC application. Two types of oligomers, F-terminated and OH-terminated telechelic oligomers, were synthesized by controlling the feed ratio of dihydroxyl- and difluoro-monomers. Their number of repeating unit (X and Y) was analyzed by GPC and 1H NMR. Copolymerization with F-terminated and OH-terminated telechelic oligomers via nucleophilic aromatic substitution, gave high-molecular-weight multi-block PESs. Each block length was controlled to have different values with X5Y10, X10Y10, X20Y10 and X20Y20. The SPAES X10Y10 membrane showed highest proton conductivity than that of our previous random and block copolymers at wide range of humidity. The best balanced membrane was SPAES X10Y5 membrane with high proton conductivity and lower water uptake. Consequently, the SPAES X10Y5 membrane showed high cell performance under various conditions (510 mA/cm2, 290 mA/cm2 @ 0.6V under 80% and 50 % RH conditions at 80℃, respectively). Systematic approaches for developing alternative block SPES membrane for low RH condition will be discussed.