Abstract

In the present study, the development of strength in different calcium aluminate cement (CAC) mixture mortars with granulated ground blast-furnace slag (GGBS) was investigated. The substitution of GGBS levels was 0, 20, 40, and 60% weight of binder, of which the CAC used in this study naturally contained C2AS clinker as a secondary phase. To activate a hydraulic nature of the phase, in addition to the mineral additive, all specimens were cured at 35 ± 2°C for the first 24 hours and then stored in a 95% humidity chamber at 25 ± 2°C. The penetration resistance of fresh mortar was measured immediately after pouring, and the mortar compressive strength was monitored for 365 days. Simultaneously, to evaluate the hydration kinetics at early ages, in terms of heat evolution, the calorimetric analysis was performed at the isothermal condition (35°C) for 24 hours. The hydration behavior in the long term was characterized by X-ray diffraction, which was supported by microscopic observation using scanning electron microscopy with energy dispersive spectroscopy. Furthermore, an examination of the pore structure was accompanied to quantify the porosity. As a result, it was found that an increase in the GGBS content in the mixture resulted in an increased setting time, as well as total heat evolved for 24 hours in normalized calorimetry curves. In addition, the strength development of mortar showed a continuous increased value up to 365 days, accounting 43.8–57.5 MPa for the mixtures, due to a formation of stratlingite, which was identified at the pastes cured for 365 days using chemical and microscopic analysis. However, GGBS replacement did not affect on the pore size distribution in the cement matrix, except for total intrusion volume.

Highlights

  • Calcium aluminate cement (CAC), mainly consisting of monocalcium aluminate (CA), has been used in the construction industry since the late 19th and early 20th centuries after patented in 1908 by J

  • It is evident that replacement of granulated ground blast-furnace slag (GGBS) was crucial for all CAC-GGBS blends in the kinetics of hydration; an increase of GGBS content in the binder system resulted in a decrease in the total amount of heat released for 24 hours

  • From the experiment works by Ideker [34], it was found that chemical shrinkage of CAC showed a convergent trend under isothermal conditions (20 and 38°C), before which the variation of water in the plastic vial approached to a maximum level relevant to the massive precipitation of hydrates. ese results mean that a surplus of water in the matrix would be available after the initial hydration process

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Summary

Introduction

Calcium aluminate cement (CAC), mainly consisting of monocalcium aluminate (CA), has been used in the construction industry since the late 19th and early 20th centuries after patented in 1908 by J. It was initially developed to enhance the resistance to aggrieve ions (sulfates and chlorides), as an alternative to Portland cement, a rapid strength development at early ages (within 24 hours) led to its application to military facilities in World War I, resulting in production of the various of types of CAC [1,2,3]. The use of CAC in specific fields is involved in a wide range, including as a fire-resistant material in refractory application [4,5,6], a high resistance against chemical degradations in the industrial floor and wastewater application [7,8,9], rapid setting and hardening grout in tunnel lining [1], and resistance to abrasion in hydraulic dam spillway [7]. There is an increasing interest in the use of CAC with expansive agents as a repair material [11, 12]

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