Development of New Particle Method Based on MPS and its Applicability for Friction Stir Welding of Dissimilar Joint

Abstract

Friction stir welding (FSW) is one of the solid-state welding and it has been widely employed for joining aluminum alloys. In addition, as a result of R&D efforts about FSW tool, this method is expected to join the steels and/or various dissimilar materials. In order to examine the thermal and mechanical behavior in FSW, many numerical studies have been conducted and the heat generation behavior near FSW tool is precisely demonstrated by using the moving particle semi-implicit (MPS) method which is one of the particle method. In this research, in order to reduce the computational time, a new parcel method based on MPS is developed and its applicability is examined for simulating the friction stir welded dissimilar joint between V-ally and austenite stainless steel SUS316L. From the serial computational results, it is revealed that the influence of rotational speed on the heat generation during FSW seems to be larger than that of traveling speed. Moreover, the numerical result indicates that the sound dissimilar joint might be fabricated when V-alloy is set to be the retreating side (RS), the FSW tool is inserted in RS and the rotational speed increased appropriately although the two materials have not been joined in this welding condition of FSW experimentally.