Abstract

This study examines the development of lower temperature solid oxide fuel cells (SOFCs) and the incremental improvement in performance obtained from a wide range of techniques, from pressed anodes to tape-cast anodes, from gadolinia-doped ceria (GDC) single-layer electrolytes to erbium-stabilized bismuth oxide (ESB)/GDC bilayer, and from -GDC composite cathodes to optimized -ESB composites. GDC single-layer electrolyte-based SOFCs were prepared from four different fabrications and exhibit maximum power densities ranging from 0.338 to at . At each fabrication stage, an ESB layer was applied to form a bilayer electrolyte. ESB was deposited by a range of techniques including colloidal deposition and pulsed laser deposition. The result confirms that depending on a fabrication route, the bilayer electrolyte can reduce the total area specific resistance (ASR) 33–49% and increase the maximum power density 44–93%. By using a combination of the materials and fabrication routes, a maximum power density of and total cell ASR was achieved at for a bilayer cell.

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