Development of heat-and impact-resistant coatings for main pipelines

Abstract

We have developed composite layered temperature-resistant silicon-organic sandwich-type coatings with thin polyurethane silicon-organic interlayers. We used the following materials as binding components: KO 921 silicon-organic lacquer with addition of ED-20 epoxy resin for prime coat, the same lacquer with addition of PZ 1040 S polyurethane elastomer for thin soft interlayers, and only KO 921 lacquer for thick hard layers. The mineral filler represented a mixture of coal ash and omiacarb in proportion 70 / 30 mass %. We have manufactured and tested laboratory specimens with two hard layers and two interlayers as well as with three hard layers and two thin interlayers. We have established that the developed composite layered coatings exceed, in their basic characteristics, the requirements of the State Standard Committee of Ukraine and foreign normative documents for the rust protection of steel main pipelines. Our coatings possess high impact strength, heightened elasticity and adhesion strength and, as to their electrical insulating characteristics, exceed these requirements by an order of magnitude. We note the complexity of the technology of applying layered composite coatings and the necessity of its improvement.