DEVELOPMENT OF FRACTAL ULTRA-HYDROPHOBIC COATING FILMS TO PREVENT WATER VAPOR DEWING AND TO DELAY FROSTING

Abstract

Superhydrophobic films fabricated on copper and aluminum surfaces have potential applications to solve water condensation and frosting problems on chilled ceiling system. The rough surfaces of copper foils obtained by solution immersion method exhibit the existence of fractal structures. The hydrophobicity of copper surfaces is enhanced with fractal structures. The relationship between contact angles (CAs) and the fractal dimensions (FDs) for surface roughness of Cu samples with different etching time is investigated. Moisture condensation and frosting experiments on the two kinds of surfaces are conducted in natural environment under different chilling temperatures. During condensation, micro water condensate droplets drift down the surface like dust floating in the air. Several larger condensate droplets about 1–2 mm appear on the substrates after 3 h condensation. This continuous jumping motion of the condensate will be beneficial in delaying frosting. The results demonstrate that dense nanostructures on copper surfaces are superior to loose lattice-like microstructures on aluminum surfaces for preventing the formation of large droplets condensate and in delaying the icing. The large water droplets of 2–3 mm in diameter that would form on a common metal foil are sharply decreased to dozens of microns and small droplets are formed on a modified surface, which will then drift down like a fog.