Development of FeSiBNbCu Nanocrystalline Soft Magnetic Alloys with High B s and Good Manufacturability

Abstract

In order to develop Fe-based nanocrystalline soft magnetic alloys with high saturation magnetic flux density (Bs) and good manufacturability, the effect of the Nb content on the thermal stability, microstructural evolution and soft magnetic properties of Fe78−xSi13B8NbxCu1 (x = 0, 1, 2 and 3) alloys were investigated. It is found that proper Nb addition is effective in widening the optimum annealing temperature range and refining the α-Fe grain in addition to enhancing the soft magnetic properties. For the representative Fe76 Si13B8Nb2Cu1 alloy, the effective annealing time can be over 60 min in the optimal temperature range of 500–600°C. FeSiBNbCu nanocrystalline soft magnetic alloys with desirable soft magnetic properties including high Bs of 1.39 T, low coercivity (Hc) of 1.5 A/m and high effective permeability (μe) of 21,500 at 1 kHz have been developed. The enhanced soft magnetic performance and manufacturability of the FeSiBNbCu nanocrystalline alloys are attributed to the high activated energy for the precipitation of α-Fe(Si) and the second phase. These alloys with excellent performance have promising applications in electromagnetic fields like inductors.