Abstract

The present study investigates the possibility of using sea sand, instead of silica sand, in producing engineered cementitious composites (ECCs) and the optimal mix proportion, mechanical behavior, and erosive effect of chloride ions on sea sand ECCs (SECCs). Nine groups of SECC specimens were prepared based on the orthogonal test design, and these cured for the uniaxial tensile, uniaxial compression, and fracture energy tests. The roundness and sphericity of sea sand and silica sand were quantified by digital microscopy. The microstructure and composition of SECCs were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The mix proportions of SECCs with a tensile strain capacity more than 2% and a compressive strength more than 60 MPa were obtained. The factor analysis of these serial tests revealed that the contents of both fly ash and sea sand have a significant effect on the compressive strength and tensile strain capacity of SECCs. The fracture energy test revealed that the matrix fracture toughness of SECCs significantly increases with the increase in sea sand content. The XRD analysis revealed that the addition of metakaolin can enhance the ability of SECCs to bind chloride ions, and with the increase in chloride ion content, the ability of SECCs to bind chloride ions would improve. The results of the present study provide further evidence of the feasibility of using sea sand in the production of ECCs, in order to meet the requirements of diverse concrete components on ductility and durability.

Highlights

  • Engineered cementitious composites (ECCs) are a novel structural material with high resistance to crack and damage and were originally proposed by Li and Leung (Li and Leung, 1992)

  • Huang et al (Huang et al, 2020a) discussed the feasibility of producing seawater sea sand engineered cementitious composites (ECCs) (SS-ECCs) by compressive tests and direct tensile tests, and the results indicated that seawater and sea sand slightly increase the compressive strength by 12% and marginally decrease the tensile strength by 6% and tensile strain capacity by 18%

  • All tested sand ECCs (SECCs) met the requirements for the design strength grade

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Summary

Introduction

Engineered cementitious composites (ECCs) are a novel structural material with high resistance to crack and damage and were originally proposed by Li and Leung (Li and Leung, 1992). Good resistance to wear and spalling, provides ECCs great potentials in the replacement of mainstream building materials (Li et al, 2003; Kojima et al, 2004; ECC Technology Network, 2005; Rokogo and Kanda, 2005; Li and Xu, 2009; Zhong, et al, 2021). The aggregate used by ECCs is generally fine silica sand, which is priced at 20–30 times more than untreated sea sand (price varies by region). This high cost limits ECCs’ large-scale production and further application in the construction industry. It is a promising approach to use sea sand in the place of fine silica sand, in order to reduce the cost of production

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