Development of dual-main excitation mechanism modes electromagnet EMAT for testing ferromagnetic materials

Abstract

ABSTRACT In the ultrasonic testing of the mechanical properties of ferromagnetic materials, the main excitation mechanism modes of ultrasonic waves are Lorentz force mechanism ultrasonic and magnetostriction mechanism ultrasonic. Lorentz force mechanism ultrasonic mainly detects the conductive characteristics of materials, while magnetostriction mechanism ultrasonic mainly detects the hysteresis characteristics of materials. However, conventional electromagnetic acoustic transducers (EMATs) cannot simultaneously characterise these two characteristics of ferromagnetic materials. In this study, we conclude from the finite element simulation that a quantitative lift-off distance (i.e. the distance between EMAT and the specimen) can change the main mechanism mode of the excited ultrasonic wave. Based on this conclusion, an electromagnet electromagnetic acoustic transducer with dual main excitation modes (DM-E-EMAT) is designed, which can realise the dual mode switching of the main Lorentz force mechanism and main magnetostriction mechanism by adding or removing hollow square gasket. The ultrasonic testing of ferromagnetic materials based on the two main mechanisms of DM-E-EMAT can simultaneously characterise the conductivity and magnetostriction properties of ferromagnetic materials, which enables the characterisations of two types of characteristic parameters with one transducer, improves the efficiency of electromagnetic ultrasonic non-destructive testing of the mechanical properties and reduces the detection errors of ferromagnetic material.