Abstract
The DCS SCADA course plays a significant role in the latest curriculum introduced at Politeknik ATI Makassar in 2022. However, the utilization of real plant instrumentation in industrial environments often proves costly. To overcome this cost barrier, this research develops a DCS SCADA module employing an industrial simulation application, namely the virtual plant Factory I/O, with a case study involving Pick and Place XYZ. This scenario entails the placement of boxes onto pallets using a three-axis robotic manipulator. The module utilizes the PLC Siemens S7-1200 as the control device and HMI Excel Link as the supervisory device. To detect the boxes and parts, two retroreflective sensors are employed, with three conveyors facilitating transportation and a robotic pick and place arm moving in three XYZ axes. Through integrated procedural testing, the system's performance evaluation demonstrates a 100% success rate (OK status).
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