Development of compatibilized SBR and EPR nanocomposites containing dual filler system

Abstract

The study described in this paper is an analysis of the role of a compatibilizer for dispersing organically modified nanoclay in styrene butadiene rubber (SBR) and ethylene propylene rubber (EPR) matrices. The normal mixing of non-polar rubbers and organically modified nanoclay may not lead to improved distribution of the nanofiller in the rubbery matrix. Hence, a polar rubber such as epoxidized natural rubber (ENR) can be used as a compatibilizer for dispersing nanoclay in the non-polar rubber matrices. ENR–organically modified nanoclay composites (EC) were prepared by solution mixing. The nanoclay used in this study is Cloisite 20A. The obtained ENR–nanoclay composites were incorporated in SBR and EPR matrices along with carbon black. The morphological studies proved the intercalation of nanoclay platelets in ENR and further incorporation of EC in SBR and EPR matrices leads to partial exfoliation of nanoclay platelets. A curing study demonstrated faster scorch time, cure time and increased maximum torque for the compatibilized SBR and EPR nanocomposites containing a dual filler system compared to the control. Dynamic mechanical thermal analysis showed increase in storage modulus for the SBR and EPR compounds containing dual fillers compared to rubber compounds containing pure and single filler. The same compounds show substantial improvement in mechanical properties. The tensile fractured surface of the rubber compounds containing single and dual filler observed by scanning electron microscopy, (SEM) showed highly rough and irregular fracture paths, which proved the physical interaction between filler and rubber.