Development of a Stockpile Heated and Ambient Air Dryer (SHAD) for Freshly Harvested Almonds

Abstract

HighlightsAlmonds are conventionally sun-dried on the orchard floor. Collection and removal of dried nuts from the orchard generates significant dust.Almonds were dried on-farm directly from the almond tree eliminating field drying.SHAD dryer uses a combination of heated and ambient air to dry almonds in a stockpile.The dryer has a SMER of 0.64 kg/kWh, MER of 1.02 kg/h, and COP of 1.33.Abstract. Dust generated by farming activities is a safety hazard to farmworkers and an environmental contaminant. During the almond (Prunus dulcis) harvest in California, dust is primarily generated by the mechanized movement of almonds disturbing the bare soil of the orchard floor, during the sun-drying, windrowing process, and as they are transferred into trucks for transport to processing facilities. Off-ground dust-less harvesting will only be achieved when the almond industry adopts feasible mechanical drying methods. Therefore, a stockpile heated and ambient air dryer (SHAD) was developed to determine the feasibility of dehydrating almonds (Var. ‘Monterey’). A stockpile containing 4,155 kg of almonds was created and almonds were dehydrated from their initial 12.6% almond kernel dry-basis moisture content (MCdb) to final MCdb of 6.04%. Drying was achieved as a combination of heated air at a temperature of 55°C in the drying plenum with airflow of 0.078 m3/s per m3 of fresh almonds. After drying, almond quality parameters were measured, including damage by molds or decay, insect injury, and presence of internal cavities. Drying energy consumption, cost, and performance indicators were also determined. The differences in MCdb between the bottom, middle, and top layers of the almond stockpile were significant (p = 0.05). Post-hoc Tuckey test was conducted which indicated that the MCdb in the top layer was significantly lower than almond MCdb in the middle and bottom layers. Results showed that damage by molds or decay, insect injury, and internal cavities were 1.81%, 0%, and 1.77%, respectively, after drying. Therefore, the overall almond quality was not compromised. The drying process cost $11.65 per tonne of the initial weight of almonds with a Specific Moisture Extraction Rate (SMER) of 0.64 kg/kWh, Moisture Extraction Rate (MER) of 1.02 kg/h, and a Coefficient of Performance (COP) of 1.33. Comparison with other dryers in the literature shows that SMER and MER were within limits. However, a low COP was observed. Keywords: Dust, Energy, Postharvest, Stockpile drying, Tree nut.s