Development of a novel salt processing technology and its performance and economic evaluation: an experimental study

Abstract

ABSTRACT This study aimed to develop a novel, sustainable, highly efficient, and affordable salt processing technology tailored to local salt producers. Novel technology converts raw solar sea salt into the finest dried salt, which is widely accepted by various industries. Experiments were conducted at a drying temperature of 80°C, with an air velocity of 30 m/s, and a feed rate of 125 kg per hour to evaluate the proposed novel salt processing technology. Performance evaluation was based on product quality parameters (e.g. wet moisture content, sodium chloride (NaCl) percentage, and whiteness) and specific energy consumption. The economic assessment relied on financial analysis and payback period parameters. The results indicated a reduction in salt sample moisture content from 10.37% ± 0.4% to 0.47% ± 0.02%, with NaCl percentage and whiteness of the salt produced at 98.5% ± 0.3% and 81 ± 0.7, respectively. The specific energy consumption for the novel salt processing technology was 0.119 ± 0.07 kWh/kg of the final salt product. Initial investment requirements totalled IDR 275,435,000, with a payback period of 1.66 years. This proposed novel salt processing technology has the potential to generate high-quality dried salt with a production efficiency of 89.5%. Consequently, it could enhance local producer’s businesses, seize opportunities in the national salt market, support rural industrialisation, and be best configured for Indonesia’s local salt producers.