Development of a nanostructured film based on samarium (III)/polydopamine on the steel surface with superior anti-corrosion and water-repellency properties

Abstract

HypothesisThe application of various hydrophobic/superhydrophobic coatings on the surface of metals has become the hot topic of the recent studies. The corrosion protection effectiveness and environmental issues are two important factors that should be taken into consideration when developing advanced surface coatings. Recently, the rare-earth elements (i.e., samarium) and biopolymers (i.e., polydopamine) have attracted much attention in the metals' corrosion control field. ExperimentsThe Sm(NO3)3 containing solution was sprayed to the steel (St-12) sheets. Then, the Sm-modified plates were post-modified by polydopamine biopolymers that were synthesized by the self-polymerization (using tris (hydroxymethyl) aminomethane as a buffer), and oxidant-induced (using CuSO4 as an oxidant) approaches. The structural analysis was carried out by different techniques such as contact angle (CA) test. Moreover, the electrochemical impedance spectroscopy (EIS) and polarization tests were performed to investigate the anti-corrosion performance of various samples. FindingsThe CA test results revealed that by applying the nanostructured Sm-based film, the surface of the metal becomes near superhydrophobic (CA > 140°). EIS results evidenced the significant impact of the post-treatment of the Sm-treated samples by polydopamine (PDA) nanoparticles (NPs) on its corrosion protection ability enhancement. Also, the polarization test results confirmed that all treatments could retard the corrosion of steel via a mixed-type inhibition mechanism.