Development of a highly efficient ion-ozone cavitation technology for accelerated bread production

Sholpan Tursunbayeva,Aizhan Mynbayeva,Auyelbek Iztayev,Madina Yakiyayeva,Baurzhan Iztayev,Mariam Alimardanova

doi:10.1038/s41598-021-98341-w

Sholpan Tursunbayeva, Aizhan Mynbayeva + Show 4 more

Open Access

https://doi.org/10.1038/s41598-021-98341-w

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Journal: Scientific Reports	Publication Date: Sep 27, 2021
Citations: 8	License type: open-access

Affiliation: Almaty Technological University

Abstract

The bakery market is one of the most capacious in Kazakhstan. Manufacturers of bread products are in dire need of the introduction of intensive technologies for improving product quality and safety. This article presents the results of research to develop technology for accelerated production of bread with ion-ozone cavitation treatment. The influence of various modes of exposure to ion-ozone cavitation has been investigated. After baking, bread samples were examined for organoleptic, physicochemical, rheological and microbiological indicators. The optimal method is treatment with ion-ozone at a concentration of 0.0025 units/mg, at a pressure of 1.0 atm for 1 min. As a result, it was proved that this mode accelerates the process of obtaining dough and shortens the fermentation time, and baking bread increases the qualitative and quantitative indicators according to the control method. The results showed that the ion-ozone technology reduces the length of the process of making dough and bread by three times compared to traditional technologies. The developed products with existing analogues in the Kazakhstan market will differ due to their high taste and consumer properties, product safety, long shelf life and low cost.

Highlights

The bakery market is one of the most capacious in Kazakhstan
Good progress has been made in the production of bread products over the past 10 years
The following raw materials were used for the manufacture of the test samples: class 3 soft wheat flour (1 sample), acquired from LLP “Mibeko” (Kostanai, Kazakhstan), edible salt (GOST R 51574-2000)[50] and drinking water (SanPiN 2.1.4.1074-01)[51]

Summary

Introduction

The bakery market is one of the most capacious in Kazakhstan. Manufacturers of bread products are in dire need of the introduction of intensive technologies for improving product quality and safety. It was proved that this mode accelerates the process of obtaining dough and shortens the fermentation time, and baking bread increases the qualitative and quantitative indicators according to the control method. The primary role is played by increasing the taste and nutritional properties of bread while maintaining its low price This is achieved by improving the technology of baking by changing the parameters of grain preparation, the degree and method of grain grinding, the variety of recipes due to the inclusion of other grains and other components during kneading, and improving the technology for loosening the dough and the conditions for baking bread[5,6]. All over the world there is a generally accepted international classification of wheat quality, which systematizes grain crops in various aspects According to this systematization, grain, depending on various indicators, is divided into six main classes.

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