Development of a decorticator for Buchanania lanzan nuts and its process optimization

Abstract

AbstractThe study was aimed to develop a decorticator and to standardize the process for separation kernels from nuts. The developed machine was optimized using independent parameters, that is, cold water soaking, steaming, and sand roasting, different moisture levels (7 and 9%), cylinder speed (150 and 300 rpm), and concave clearances (7.5 and 8 mm). The optimum performance of a developed decorticator was obtained when sand roasted nuts (7% moisture content) fed at a cylinder speed of 300 rpm and a concave clearance of 8 mm. At this condition, decortication efficiency, capacity, and whole kernel recovery were 96.10, 64.15, and 12.60%, respectively. The decorticator produced 126 g whole kernels (56.71%) from 1 kg of nuts. The independent process parameters have significant effect on response variables. The machine had low labor requirement, high efficiency, and ease to operate; thus, the results will be useful for processing of nuts and in other studies.Practical applicationsThe chironji nut decorticator has application to decorticate nuts to produce kernel at manufacturing site of food, flavor, cosmetic, and pharmaceutical industries. The kernels have very short shelf‐life because they are very soft and susceptible to mechanical damage and spoilage. The available decorticators have very limited efficiency and more breakage thus the results can be utilized to fill existing gap to obtain increased efficiency and less damage. The results of different treatments to nuts will assist future studies as well.