Development of a cylindrical burner comprising multiple pairs of opposing partially premixed or inverse diffusion flames

Abstract

A cylindrical burner was developed to combine extensive firing limits, high combustion efficiencies, and low NOx emissions from partially premixed or inverse diffusion flames by setting multiple pairs of circumferentially opposing jets (of concentric fuel and air streams). Normal strain rates as high as 1600 s−1 in addition to transverse strain rates of 640 s−1 were combined with a cross-flow impact and elliptical jet dispersion such that a turbulent kinetic energy peak of 15.4 m2/s2 was produced. The fuel/air mixing was enhanced and the peak temperature was reduced due to the stimulation of cross-flow wake zones and the axis switching of the elliptical jets. Partially premixed methane/air combustion of 12 opposing mixtures at Φ=1.5 led to NOx reduction to 0.36 g/kg fuel via controlling the flow residence time and adjusting the separation between the premixing and diffusion zones of each flame. As elliptical ports are used, the NOx concentrations decreased to 4 ppm with an aspect ratio of 3.0. Increasing the ratio between the diameter of the jets and their axial separation decreased the CO and HC emissions respectively to 489 ppm and 0.019%. Upon having opposing inverse diffusion flames, the blowout stability limit reached a maximum value of 53.2 m/s. With a separation of 4.0 cm, the NOx emissions reached a minimum level of 25 ppm by increasing the momentum flux ratio between the cross-flow air jet and the opposing jets to 1.5. By optimizing the cross-flow/primary air velocity ratio and the primary air/fuel jet diameter ratio, the CO and HC emissions were respectively minimized to 721 ppm and 0.039%. The velocity fluctuations indicated that increasing the opposing jets increases the turbulent kinetic energy and decreases the smallest scales of turbulence.