Abstract

The aim of this research is to obtain a composite made of coconut fiber, thermoplastic starch (TPS), ethylene vinyl alcohol (EVOH), and styrene–butadiene copolymer (SBR), achieving the most significant criteria/attribute determined by users. The tools used were quality function deployment (QFD) and the theory of inventive problem solving (TRIZ). The end result indicated that the quality requirement and most representative attribute for users is the toxicity of the material. Four mixtures were made with different percentages of coconut fiber, TPS–EVOH, and SBR, subjecting them to Fourier transform infrared spectroscopy (FTIR), dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA). The material obtained complies with the requirements of the Food and Drug Administration (FDA) regarding the nontoxicity of synthetic materials (EVOH and SB) to be used in contact with food (packaging and packaging). The spectra IR of the presence of monomers such as methacrylic acid, 2-hydroxyethyl acrylate, itaconic acid, among others, was not detected due to the humidity of the material. On the other hand, the DMA graphs showed that the mixtures achieved high storage modules (from 1500 to 3000 MPa) at temperatures from −90 to −70 °C, and the TGA thermogram showed that the last material to degrade was SBR at temperatures from 400 to 500 °C.

Highlights

  • The production of conventional plastics is causing great damage to the world

  • The aim of this research is to obtain a composite made of coconut fiber, thermoplastic starch (TPS), ethylene vinyl alcohol (EVOH), and styrene–butadiene copolymer (SBR), achieving the most significant criteria/attributes determined by users

  • quality function deployment (QFD) and TRIZ methodologies are used to define the technical requirements of the users and the design parameters in the creation of a partially biodegradable material made of coconut fiber (FC), TPS–EVOH, and styrene–butadiene copolymer (SBR), on which to subsequently perform the Fourier transform infrared spectroscopy (FTIR), Dynamic Mechanical Analysis (DMA), and thermogravimetric analysis (TGA) tests

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Summary

Introduction

The production of conventional plastics is causing great damage to the world. The interest in the care of the environment and the replacement of conventional plastics is increasing. With the world panorama of conventional plastics production, it is important to consider methodologies that contribute to the context of innovation, design, and manufacture of biodegradable materials. QFD and TRIZ are a set of techniques that contribute to innovative ideas by listening and attending to the voice of end-users. These methodologies allow producers to satisfy certain requirements, criteria, characteristics, and specific attributes that the end-users consider relevant or significant

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