Abstract

In the present article, the wrought magnesium alloy AZ31B sheets were soldered by means of high-frequency induction heating device using a novel binary Zn-based solder alloy in argon gas shield condition. The interfacial microstructure, phase constitution, and fracture morphology of the soldered joint were studied. The microhardness and shear strength of the soldered joint were tested. The experimental results exhibit that α-Mg solid solution and γ-MgZn phase were formed in soldering region. Moreover, the β-Mg7Zn3 phase in the original Zn-based solder alloy disappeared completely after the soldering process due to the fierce alloying between the molten binary Zn-based solder alloy and the base metal AZ31B during soldering. Test results show that the shear strength of the soldered joint is 28 MPa. The fracture morphology of the soldered joint displays an intergranular fracture mode, and the crack originates from α-Mg + γ-MgZn eutectoid structure. The interaction between the molten Zn-based solder alloy and the base metal AZ31B leads the Zn-based solder alloy to be transformed into Mg-based soldering metal during soldering.

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