Development of a 1.5 kV, 1.2 kA Pulsed-Power Supply for Light Sintering

Abstract

This paper presents the design and experimental results of the 36-kW pulsed-power supply for the xenon flash lamp. The continuous conduction mode series-parallel resonant converter is modified. This means that not only the few hundred kilohertz of high switching frequency is introduced to replace the resonant inductor with the leakage inductor of transformer but also the high output current is accomplished by using three-phase delta-connected transformers. In addition, the snubber capacitor of the inverter switches and the power factor correction module is both omitted in the compact structure. Although these main components have changed, the efficiency and power factor of the rated dummy load reach 96% and 0.96%, respectively. Within 36-kW average power, the proposed pulsed-power supply can generate as versatile combination of output pulse. For example, it can generate 20-ms pulse with 1-Hz repetition rate or generate 1-ms pulse with 20-Hz repetition rate. The used insulated gate bipolar transistor is protected from the turn-OFF peak voltage by the snubber circuit, and the effect of the snubber circuit is shown at the actual load condition.