Abstract

Thermoplastic resin transfer molding (T-RTM) is a cutting-edge manufacturing technique for high-volume production of composites with a recyclable thermoplastic matrix. Although a number of reactive thermoplastic matrices as well as industrial manufacturing equipment for T-RTM are commercially available today, the design of a T-RTM mold is still based on the skills and personal experience of the designer. This study summarizes the best knowledge and expertise in mold design and manufacturing and introduces an innovative mold for T-RTM. A concept and basic principles for designing a T-RTM mold are formulated in this study. The mold developed is manufactured and validated.

Highlights

  • Modern automobiles must comply with the rigorous environmental regulations and it is not surprising that weight reduction and recyclability are of paramount importance for automakers

  • The present study describes the process of designing a research Thermoplastic resin transfer molding (T-reaction injection molding and Molding (RTM)) mold used for the other aspects of the mold will have several unique in its design thatsensor production of PA-6 composite via the anionic ring ringopening openingpolymerization polymerization (AROP)

  • The present study describes the process of designing a research T-RTM mold used for the production of Methods

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Summary

Introduction

Modern automobiles must comply with the rigorous environmental regulations and it is not surprising that weight reduction and recyclability are of paramount importance for automakers. There are two kinds of polymer matrices: thermoset and thermoplastic. The upfront position in structural application has been occupied by thermoset matrices, as they possess the viscosity low enough (~1 Pas) to impregnate the reinforcement without the application of considerable temperature and pressure. The high viscosity of thermoplastics can be bypassed by the use of reactive thermoplastic systems [1,2]. These systems usually consist of a monomer, activator and initiator. Due to their low molecular weight, the components of the reactive mixture exhibit almost water-like viscosity and can impregnate the dry reinforcement

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