Abstract

This paper presents details of the design and validation of a complex nonlinear real-time simulation model for a civil turbofan aircraft engine. The model was developed in a modular fashion using wherever possible the underlying physics and avoiding empirical approximations

Highlights

  • This chapter contains a review of previous work on aero-engine modelling, and a summary of the novel contributions of this research.Computer simulation is a powerful tool for the mechanical and control system design of gas turbines

  • The model states are saved in the order that they are required by the simulation, should the simulation change and elements be added or removed, this order may no longer be valid because Simulink frequently rearranges the order of the states when the simulation is recompiled

  • The engine model discussed in this dissertation used as an initial template a Matlab-Simulink model provided by Alstom Aerospace - very little of this model remains, namely the fuel flame temperature lookup table! The Alstom model simulated the Alstom GTX100 gas turbine, a single shaft turbine used for power generation

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Summary

Overview

Computer simulation is a powerful tool for the mechanical and control system design of gas turbines. It is generally accepted that a 1-D simulation is sufficient for accurate dynamic performance modeling and controller design. The simulation method used in this study is known as an aerothermal transient performance model [42] This method avoids iterative calculations by arranging the component equations to follow the direction of the gas path and introducing storage volumes between components to account for the unsteady balance of mass at compressor discharge, combustion chamber and between the turbines [8]. Most of the model’s implementation details are provided by initialisation scripts, and tuning the model is a simple matter of changing script details without the need to extensively modify Simulink modules, i.e. most variables are dynamically initialised from the Matlab workspace. Full flight-envelope validation of both the model and controller has been performed with the assistance of Alstom Aerospace, with the exception of engine start-up as this is not within the scope of the model

Background
Contributions of this research
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Summary
Civil aircraft gas turbines
Introduction
Gas turbines - an overview
Surge control
Gas turbine performance
Ambient temperature effects
Altitude effect
Modular construction of the mathematical model
Gas turbine architecture
Overview of the aero-engine simulation
Comparison with current state-of-the-art engine simulation models
Component models
Heat soakage
Fan and compressors
Combustor
Turbines
Exhaust system
Shafts
Actuators
Controller architecture
Preventing integrator windup
Controller continuous analysis
Reference tracking: requirements and consequences
PI control and gain schedule
Model implementation and simulation
The simulation environment
Initial development
Simulation initialisation
Simulink and the state array
Assigning initial states by block address
Turbomachinery characteristic maps
Characteristic map scaling
Map scaling formulae
Model implementation and simulation and again the expression is of the form:
Simulink implementation
Algebraic loops
Running the simulation
Standard test cases
Saving and restoring simulation tests
Full envelope closed loop model validation
Simulation time step
Closed-loop validation: performance plots
Review of contents
Contributions of this dissertation
Engine developments
Controller developments
Future modelling work
Future control work
Key simulation scripts
Findings
Engine key parameters and corresponding model variables model parameter

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