Abstract

Due to accuracy requirements, robots and machine-tools need to be periodically verified and calibrated through associated verification systems that sometimes use extensible guidance systems. This work presents the development of a reference artefact to evaluate the performance characteristics of different extensible precision guidance systems applicable to robot and machine tool verification. To this end, we present the design, modeling, manufacture and experimental validation of a reference artefact to evaluate the behavior of these extensible guidance systems. The system should be compatible with customized designed guides, as well as with commercial and existing telescopic guidance systems. Different design proposals are evaluated with finite element analysis, and two final prototypes are experimentally tested assuring that the design performs the expected function. An estimation of the uncertainty of the reference artefact is evaluated with a Monte Carlo simulation.

Highlights

  • Volumetric verification is a verification technique to improve the accuracy of machine tools (MTs) and robots based on indirect measurement [1]

  • The increasing implementation of this verification technique in the field of machine tool verification has led to the development of verification procedures that depend on different factors such as the type of machine, the non-geometric errors of the machine, the system and measurement technique applied, etc. [5]

  • The distribution for for eacheach measurement lengthlength. This presentedthe thedesign, design, development, manufacturing, and experimental validation of a Thiswork work presented development, manufacturing, and experimental validation of a reference to calibrate calibrateextensible extensible guidance systems in machine tool and robot verification referenceartefact artefact to guidance systems usedused in machine tool and robot verification procedures.The

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Summary

Introduction

Volumetric verification is a verification technique to improve the accuracy of machine tools (MTs) and robots based on indirect measurement [1]. It uses the combined effect of all geometric errors through a parameter identification process [2]. The result of the equipment’s verification is linked to the calibration of the measurement system used, procedure which is normally carried out in accordance with the applicable standards. This applies to measuring instruments commonly used in volumetric verification such as laser trackers [6]. In some cases, the lack of guidelines or standards makes it necessary to develop internal calibration procedures and to use specific reference gauges [7,8]

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