Development and research of methods for strengthening the blades of a straw spreader

Abstract

Abstract In this article, a comprehensive analysis of existing materials, hardening methods, design and features of the work of parts in the composition of aggregates is carried out. Based on this analysis, the choice of material for the base and reinforcing coating was carried out, and the most effective ways of strengthening the blades of the straw spreader were determined, which are installed on combines instead of similar imported parts. In the course of the study, the spread of blanks and hardened parts by weight, the degree of wear of knives in real operation, as well as the chemical and phase composition, structure and properties of reinforcing coatings were studied. 65G steel is proposed as a modern import-substituting material, and 6HV2C steel is proposed as a promising one. To increase the hardness and wear resistance of the knife blade, the technology of induction surfacing of modified hard alloys (composites) using high-frequency transistor converters (inverters) with a programmable mode is proposed. This technique makes it possible to achieve a more uniform heat distribution and ensure high accuracy of temperature control during the surfacing process, which improves the mechanical properties of the coating. The use of boron carbide and spherical tungsten carbide as a wear resistance modifier makes it possible to increase the hardness of the coating to 62-67 HRC, suppress the growth of dendritic structures, increase the adhesion of the functional filler to the composite matrix, reduce dispersion and increase the microhardness of the carbide phase, which together increases the potential wear resistance of the coating. The use of induction surfacing of modified hard alloys on knife blades contributes to a significant increase in their service life by increasing resistance to mechanical damage and wear.