Development and application of low-melting-point microencapsulated phase change materials for enhanced thermal stability in cementing natural gas hydrate layers

Abstract

In the exploration of deep-water oil and gas resources, encountering natural gas hydrate (NGH) layers poses significant challenges, particularly during cementing operations critical for wellbore stabilization. This study proposes a strategy employing cement slurries integrated with micro-encapsulated phase change materials (MPCMs) to address the destabilization of NGH layers, a key obstacle in deep-water cementing. MPCMs containing BaCO3 shell and low-melting binary PCMs in the core were synthesized by the self-assembly method. The structure and thermal properties of MPCMs were thoroughly characterized. MPCMs exhibited a distinct core-shell structure with a hydrophilic and well-sealed shell. Their phase change temperatures were in closely matched the temperatures found in NGH formations, at 3.5 °C and 13.9 °C. A comprehensive evaluation of the fundamental properties of cement slurries containing MPCMs (CSM) was conducted, including thermal stability, setting time, pore structure, and mechanical strength. Additionally, a laboratory device was employed to simulate cementing operations, allowing for intuitive analysis of the impact of hydration heat evolution on NGH stability—a notably underexplored aspect in related literature. The results demonstrated that MPCMs effectively reduced the hydration heat generated by cement slurry within the initial 36 h. Specifically, at a 9% MPCMs dosage, the hydration heat of CSM decreased by 19.0%, resulting in the sustained stability of NGH. In contrast, the control group's cementing process directly led to the complete decomposition of NGH. Even at lower MPCMs concentrations, the decomposed NGH was more likely to recrystallize and return to a stable state due to the slower hydration heat release rate of CSM. This study not only provides evidence of the effectiveness of MPCMs as heat inhibitors in reducing the disruption of hydrate stability during well cementing but also provides theoretical guidance for the design and application of cement slurries for NGH reservoirs. By enhancing the stability of NGH layers, this work supports the safe and efficient exploitation of undersea hydrocarbon resources, contributing to shaping future global energy strategies.