Developing N,N,N’,N’-tetra (2-ethylhexyl) diglycolamide encapsulated polymeric beads as promising rare earth extracting agents

Abstract

ABSTRACT The multi-faceted applications of rare earth elements (REE) in science and technology are not unknown. Scarcity in the primary sources of RE makes it necessary to explore different secondary sources available. Availability of REE in significant amount in spent NdFeB magnetic scrap makes the recycling of REE from this scrap, a lucrative option. In this work, synthetic solutions of 10 g/L (containing the rare earths Nd, Pr and Dy along with Fe) were equilibrated with the organic extractant N,N,N,’N’-tetra (2-ethylhexyl) diglycolamide (TEHDGA) encapsulated in polyethersulfone beads to study the extraction behavior of the REEs from nitric acid medium. Iron (Fe), the major component present in NdFeB scrap, poses the biggest challenge for rare earth extraction from the scraps. The TEHDGA impregnated polymeric beads were found to selectively extract the REEs, leaving Fe(III) in the feed solution. TEHDGA displayed higher selectivity towards the heavier rare earth Dy followed by Nd and Pr. The loading capacity of the beads was measured to be > 1700 ppm. The effect of different experimental parameters, such as contact time, solid-liquid ratio, TEHDGA concentration, feed acidity, were investigated. Contact time of 24 h, TEHDGA concentration of 0.75 M, solid-liquid ratio either 1:5 or 1:10 and feed acidity between 2 and 5 M have been found to suitable for quantitative extraction of REE particularly Dy(III). The recovery of the REEs from the loaded TEHDGA beads was > 90%. Furthermore, the experiment was carried out with higher quantity of beads and feed solution to study applicability of the same in bulk scale. A novel, easy and single-step separation of REE from Fe has been presented in this work.