Abstract

Industrial Cyber–Physical System (CPS) is an emerging approach towards value creation in modern industrial production. The development and implementation of industrial CPS in real-life production are rewarding yet challenging. This paper aims to present a concept to develop, commercialize, operate, and maintain industrial CPS which can motivate the advance of the research and the industrial practice of industrial CPS in the future. We start with defining our understanding of an industrial CPS, specifying the components and key technological aspects of the industrial CPS, as well as explaining the alignment with existing work such as Industrie 4.0 concepts, followed by several use cases of industrial CPS in practice. The roles of each component and key technological aspect are described and the differences between traditional industrial systems and industrial CPS are elaborated. The multidisciplinary nature of industrial CPS leads to challenges when developing such systems, and we present a detailed description of several major sub-challenges that are key to the long-term sustainability of industrial CPS design. Since the research of industrial CPS is still emerging, we also discuss existing approaches and novel solutions to overcome these sub-challenges. These insights will help researchers and industrial practitioners to develop and commercialize industrial CPS.

Highlights

  • Sensors, actuators, and systems within industrial production facilities became more and more connected and were equipped with increasing computational power before Industrie 4.0 [1] was proposed

  • While the areas of application of Cyber–Physical System (CPS) range from medicine to smart buildings [4], we focus on industrial CPS applications which are in the scope of Industrie 4.0

  • The phases of the life-cycle for each CPS component should be specified during the R&D process and the components should be designed in a way that especially the operation phase and the maintenance phase fit each other

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Summary

Introduction

Actuators, and systems within industrial production facilities became more and more connected and were equipped with increasing computational power before Industrie 4.0 [1] was proposed. CPS describes the connection between a physical asset, its digital twin and industrial applications, including the key technological aspects of communication and cybersecurity within the CPS. This concept is used throughout this article to structure the content and provide guidance of the challenges arising from developing CPS, and can be seen as a generalization of existing ideas and reference architectures, as we will explain in more detail. The components (physical assets, digital twins, and industrial applications) and other key technological aspects (communication and cyber security) of a CPS are developed independently of one another, as they have been utilized independently in industrial practice beforehand.

Specification of Industrial CPS
Examples for Industrial Use Cases
Medium-Voltage Switchgear
Industrial Robots
Process Plant Automation
Digital Powertrain
Key Aspects of Industrial CPS
The Role of Sensors in CPS
The Role of Digital Twin in CPS
The Role of Industrial Applications in CPS
The Role of Communication in CPS
The Role of Security in CPS
Challenges and Solution Approaches
Systematic Management of Digital Twins
Cyber Security as a Continuous Process within CPS
Ensuring Overall Quality of CPS
Reuse of Components for New CPS
Synchronization of Life-Cycles of CPS Components
Business Aspects of Industrial CPS
Assessing CPS Maturity
Industrial CPS as a System of Systems
Limitations and Conclusions
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