Abstract

The nature of electro-optical equipment in various industries and the pursuit of the goal of reducing costs demand high reliability on the part of electro-optical systems. In this respect, reliability improvement could be addressed through a reliability allocation problem. Subsystem reliability must be increased such that the requirements as well as defined requisite functions are ensured in accordance with the designers’ opinion. This study is an attempt to develop a multi-objective model by maximizing system reliability and minimizing costs in order to investigate design phase costs as well as production phase costs. To investigate reliability improvement feasibility in the design phase, effective feasibility factors in the system are used and the sigma level index is incorporated in the production phase as the reliability improvement difficulty factor. Thus, subsystem reliability improvement priorities are taken into consideration. Subsystem dependency degree is investigated through the design structure matrix and incorporated into the model’s limitation together with modified criticality. The primary model is converted into a single-objective model through goal programming. This model is implemented on electro-optical systems, and the results are analyzed. In this method, reliability allocation follows two steps. First, based on the allocation weights, a range is determined for the reliability of subsystems. Afterward, improvement is initiated based upon the costs and priorities of subsystem reliability improvement.

Highlights

  • Product reliability evaluation follows product design process and is regarded as an inextricable part of this process (Liu et al 2014)

  • The reliability of the final product is determined in the design phase and achieved in the production phase

  • The production phase is crucial for system reliability and the uncertainties existing in this stage

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Summary

Introduction

Product reliability evaluation follows product design process and is regarded as an inextricable part of this process (Liu et al 2014). Falcone et al (2014) conducted reliability allocation by taking account of criticality, complexity, functions, and effectiveness factors and selected the most critical subsystem Afterward, they evaluated the problem of redesigning the critical subsystem or adding a parallel subsystem in order to improve system reliability by investigating costs, risks, time, and the degree of improvement achieved. The sigma level index is computed so as to evaluate subsystem performance in the production phase and is incorporated into production cost function as a reliability improvement difficulty factor. In this study, another factor known as subsystem dependency was investigated using design structure matrix (DSM). RwmiiÂn Fpi ðP=A; i; T Þ ð5Þ i1⁄41 s.t

Design phase cost
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