Deuterium permeation and lithium‑lead corrosion behaviors of ceramic‑iron joint coating

Abstract

In fusion reactor blanket design, the main challenges are to control the permeation of tritium and prevent the corrosion of the structural materials. This study focuses on investigating the behavior of ceramic‑iron joint coatings in terms of deuterium permeation and Li-Pb corrosion aiming to develop effective barriers against permeation while providing corrosion protection. The research involved fabricating ZrO2 and Fe2O3 ceramic coatings on F82H steel substrates using metal-organic decomposition followed by joining the coated samples with Fe foils using a hot press machine. Deuterium permeation measurements were conducted to assess the effectiveness of the coating, and liquid Li-Pb exposure tests in a flow environment were performed to evaluate its resistance against corrosion. The results showed that the coating reduced deuterium permeation flux by a factor of 2000 at 400 °C and 7000 at 550 °C compared to uncoated samples suggesting an improved crystallinity or grain growth without degradation due to the joining process. Furthermore, the corrosion layers formed on the surface of the Fe layer after the flowing Li-Pb exposure test. Although this layer gradually decreased in thickness over time while not significantly affecting the underlying Fe layer's thickness. This observation indicates that the corrosion layer performed mitigating the corrosion rate of the Fe layer. This paper aims to demonstrate how ceramic‑iron joint coatings can be compatible with the advanced fusion reactors.