Determining Preventive Maintenance Schedule on Press Machine Components using Age Replacement Methods

Abstract

To minimize severe damage and reduce maintenance costs, it is essential to monitor and control the performance decline of machines periodically. Implementing regular preventive maintenance on the machines used in production activities is a key approach to achieve this goal. By performing scheduled maintenance on a regular basis, the strength of the machines can be maintained, ensuring their stability, and facilitating smooth production processes. Notably, the press machine serves as the primary printing equipment for the company’s product manufacturing. Any breakdown in this machine can significantly disrupt production and lead to losses for the company. Frequent production interruptions due to sudden inspections and repairs are among the challenges faced by the company. To address this issue, it is recommended for the company to establish a specific preventive maintenance schedule for the press machine to ensure its stability. The Age Replacement method can be employed in creating this preventive maintenance schedule, as it determines the optimal replacement interval based on the component’s age. By utilizing the Age Replacement method, the company can generate the most effective proposed scheduling required for maintaining the press machine in optimal condition.