Abstract

The coefficient of thermal expansion (CTE) is a physical quantity that indicates the thermal expansion value of a material upon heating. For advanced thermal management, the accurate and immediate determination of the CTE of packaging materials is gaining importance because the demand for high-power lighting-emitting diodes (LEDs) is currently increasing. In this study, we used optical coherence tomography (OCT) to measure the CTE of an InGaN-based (λ = 450 nm) high-power LED encapsulated in polystyrene resin. The distances between individual interfaces of the OCT images were observed and recorded to derive the instantaneous CTE of the packaged LED under different injected currents. The LED junction temperature at different injected currents was established with the forward voltage method. Accordingly, the measured instantaneous CTE of polystyrene resin varied from 5.86 × 10−5 °C−1 to 14.10 × 10−5 °C−1 in the junction temperature range 25–225 °C and exhibited a uniform distribution in an OCT scanning area of 200 × 200 μm. Most importantly, this work validates the hypothesis that OCT can provide an alternative way to directly and nondestructively determine the spatially resolved CTE of the packaged LED device, which offers significant advantages over traditional CTE measurement techniques.

Highlights

  • High-current condition, the thermal stress becomes a critical issue

  • lighting-emitting diodes (LEDs) device in a temperature-controlled plate, and the measurement was conducted in the pulse mode to minimize any possible thermal perturbation caused by a pulse and ensure that the junction temperature was equivalent to the ambient temperature

  • Because of the large difference in the refractive index at the hetero-material interface, a strong optical intensity was induced, which was attributed to backscattering of the incident laser; this led to an obvious brightness contrast in the scanned optical coherence tomography (OCT) image

Read more

Summary

Introduction

High-current condition, the thermal stress becomes a critical issue. Thermally induced stresses caused by the CTE mismatch between the packaging materials and the LED chip (or between the substrate material and the ceramic submount) can lead to fatigue of the wire bond and solder ball on the LED chip and cause delaminations or cracks in the packaged LED device[16,17]. Compared to TD-OCT, FD-OCT is able to retrieve depth-resolved information without optical path modulation in the interferometer Both SD-OCT and SS-OCT systems can provide a frame rate of up to hundreds of frames per second and a system sensitivity of greater than 100 dB. We examined temperature-dependent and depth-resolved OCT images to determine the instantaneous CTE of the packaging materials of InGaN-based (λ = 450 nm) high-power LEDs. Typically, the CTE of a material is measured by using a thermomechanical analyzer (TMA)[16,34], which provides a single value of the CTE based on a specific material undergoing a uniform temperature change. It is important to develop an inspection tool that is capable of providing the spatial distribution of the measured CTE of the encapsulant materials, as it may have a strong connection with the stability and reliability of the LED device. This work validates the hypothesis that OCT can provide an alternative way to directly and nondestructively determine the spatially resolved CTE of a packaged LED device, which offers significant advantages over traditional CTE measurement techniques

Methods
Results
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call