Determination of the particle load based on detailed suspended sediment measurements at a hydropower plant

Abstract

Suspended sediment particles contained in inflows of water systems of hydropower plants (HPPs) cause hydro-abrasive erosion of the hydraulic turbines and structures leading to significant maintenance costs, efficiency reductions, and downtime. Relevant parameters such as suspended sediment concentration (SSC), particle size distribution (PSD), shape, and mineralogical composition were measured with an online multi-frequency acoustic instrument and based on manually taken samples from the end of the sand trap of the Toss HPP in the Himalayan region, India. In the laboratory, the samples were analyzed using the gravimetric method, laser diffraction, turbidity, dynamic digital image processing, scanning electron microscope, petrography analysis, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The online instrument and the samples provided measurement results at a single point. To investigate vertical gradients in concentration and particle sizes, additional samples were collected 9 times at 7 relative water depths. The SSC, most particle sizes, and particle shape were found to be evenly distributed over depth except d90, i.e. the diameter which is not exceeded by 90% of the particle mass. d90 measured at 76% of the water depth was in the range of fine sand and was multiplied by 1.05 to obtain an average value representative for the entire depth. Improved methodologies to quantify both particle shape and size in an analytical model for hydro-abrasive erosion are proposed. Also, the PSD measuring performance of laser diffraction and dynamic imaging was studied and similar values of the median particle sizes were obtained from both instruments. Further, multi-frequency acoustic, turbidity and laser diffraction techniques were found suitable for SSC measurement at the test case HPP.